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JW-PP series two-stage deviation switch

JW-PP系列两级跑偏开关

Wuhan Junwei· JW-PP series two-stage deviation switch

JW-PP series two-stage deviation switch

Special device for real-time monitoring of belt deviation and conveyor safety protection

Wuhan Junwei JW-PP series two-stage deviation switches are specially developed for belt conveyor systems. They are used to monitor the operating status of the continuous conveyor in real time. When the belt deviates from the designed running trajectory, alarms and stop signals can be triggered in stages to stop the upstream conveying system in time to avoid material leakage, belt tearing, equipment damage and other faults.

The product meets the special requirements of industrial safety regulations. It adopts a two-level action trigger design, a first-level alarm and a second-level shutdown. It is suitable for fixed installation and mobile transportation equipment. It has a high level of protection and can be used in harsh industrial environments such as mines, ports, steel, building materials, etc. Long-term stable operation is the core protective device to ensure the safety of conveyor equipment and operators.

The product adopts cast aluminum shell + fully sealed waterproof design, built-in high-quality microswitch, and the action angle supports on-site customization and reset. It is convenient to install and simple to operate and maintain. It can be seamlessly connected with the conveyor control system to achieve fully automatic safety protection.

Two-level hierarchical triggering
Automatic reset design
High protection and long life
Adjustable action angle

Product core structure

Trigger detection vertical roll
High-quality microswitch
waterproof sealing structure
Reset torsion spring assembly
transmission cam mechanism
cable gland
Cast aluminum protective housing
Wiring indicating terminal
两级跑偏开关结构示意

core technology advantages

Two-level hierarchical trigger precise protection

With a two-stage action design, when the belt deviates and the vertical roller deflects by 20°, the first group of microswitches triggers an alarm signal; when the deflection angle exceeds 35°, the second group of switches triggers a shutdown signal, and the action angle supports factory customization or on-site reset adjustment., which not only ensures equipment early warning redundancy, but also accurately achieves fault shutdown protection.

High adaptability and universal under wide working conditions

Equipped with 60mm diameter detection vertical rollers, it can be adapted to the operating conditions of high belt speed conveyors; the maximum deflection angle of the vertical rollers can reach 75°, which is suitable for belt conveyors with various bandwidths and groove angles. It can be installed on both sides of the belt. It can be adapted to fixed installation and mobile conveying equipment, with flexible installation methods and wide application scenarios.

Fully sealed and highly protective design

The product adopts cast aluminum shell + fully sealed waterproof structure, with a protection level of IP67. It can operate stably for a long time in a wide temperature environment of-20℃~+60℃, harsh industrial scenarios such as high dust, humidity and corrosion. It has built-in high-quality micro switch, long mechanical life, stable and reliable action, and long trouble-free operation cycle.

Automatic reset is convenient for operation and maintenance

The torsion spring automatic reset design is adopted. When the belt deviation fault is eliminated and returns to the center position, the deviation switch can be automatically reset. No manual operation is needed, and the conveying system can be restarted directly; the built-in wiring indication terminal makes wiring convenient, and it is equipped with a special cable Gran head to ensure the sealing and protection effect at the wiring point.

graduated containment

Level 1 alarm Level 2 shutdown

high protection

IP67 protection against harsh working conditions

automatic reset

Fault elimination and automatic homing

convenient installation

Clear wiring ready to be installed and used

Core technical parameter list

ProjectTechnical parameters
contact capacity10A-250VAC,0.5A/125VDC
number of contactsGroup 2 (1NC+1NO)
operation angleLevel 1 alarm 20°, level 2 shutdown 35° (customizable)
operating force3.5~5.5 Nm (0.35~0.55kg)
Adapt connection portD=6~12mm cable
for the ambient temperature-20℃~+60℃
humidity range<80%
Protection gradeIP67

Typical application scenario


Mine/sand and gravel factory

Port Bulk Cargo Terminal

Steel/coking plant

Metallurgical/chemical industry

Building materials/cement industry

JW-PP系列两级跑偏开关

Wuhan Junwei· JW-PP series two-stage deviation switch

JW-PP series two-stage deviation switch

Special device for real-time monitoring of belt deviation and conveyor safety protection

Wuhan Junwei JW-PP series two-stage deviation switches are specially developed for belt conveyor systems. They are used to monitor the operating status of the continuous conveyor in real time. When the belt deviates from the designed running trajectory, alarms and stop signals can be triggered in stages to stop the upstream conveying system in time to avoid material leakage, belt tearing, equipment damage and other faults.

The product meets the special requirements of industrial safety regulations. It adopts a two-level action trigger design, a first-level alarm and a second-level shutdown. It is suitable for fixed installation and mobile transportation equipment. It has a high level of protection and can be used in harsh industrial environments such as mines, ports, steel, building materials, etc. Long-term stable operation is the core protective device to ensure the safety of conveyor equipment and operators.

The product adopts cast aluminum shell + fully sealed waterproof design, built-in high-quality microswitch, and the action angle supports on-site customization and reset. It is convenient to install and simple to operate and maintain. It can be seamlessly connected with the conveyor control system to achieve fully automatic safety protection.

Two-level hierarchical triggering
Automatic reset design
High protection and long life
Adjustable action angle

Product core structure

Trigger detection vertical roll
High-quality microswitch
waterproof sealing structure
Reset torsion spring assembly
transmission cam mechanism
cable gland
Cast aluminum protective housing
Wiring indicating terminal
两级跑偏开关结构示意

core technology advantages

Two-level hierarchical trigger precise protection

With a two-stage action design, when the belt deviates and the vertical roller deflects by 20°, the first group of microswitches triggers an alarm signal; when the deflection angle exceeds 35°, the second group of switches triggers a shutdown signal, and the action angle supports factory customization or on-site reset adjustment., which not only ensures equipment early warning redundancy, but also accurately achieves fault shutdown protection.

High adaptability and universal under wide working conditions

Equipped with 60mm diameter detection vertical rollers, it can be adapted to the operating conditions of high belt speed conveyors; the maximum deflection angle of the vertical rollers can reach 75°, which is suitable for belt conveyors with various bandwidths and groove angles. It can be installed on both sides of the belt. It can be adapted to fixed installation and mobile conveying equipment, with flexible installation methods and wide application scenarios.

Fully sealed and highly protective design

The product adopts cast aluminum shell + fully sealed waterproof structure, with a protection level of IP67. It can operate stably for a long time in a wide temperature environment of-20℃~+60℃, harsh industrial scenarios such as high dust, humidity and corrosion. It has built-in high-quality micro switch, long mechanical life, stable and reliable action, and long trouble-free operation cycle.

Automatic reset is convenient for operation and maintenance

The torsion spring automatic reset design is adopted. When the belt deviation fault is eliminated and returns to the center position, the deviation switch can be automatically reset. No manual operation is needed, and the conveying system can be restarted directly; the built-in wiring indication terminal makes wiring convenient, and it is equipped with a special cable Gran head to ensure the sealing and protection effect at the wiring point.

graduated containment

Level 1 alarm Level 2 shutdown

high protection

IP67 protection against harsh working conditions

automatic reset

Fault elimination and automatic homing

convenient installation

Clear wiring ready to be installed and used

Core technical parameter list

ProjectTechnical parameters
contact capacity10A-250VAC,0.5A/125VDC
number of contactsGroup 2 (1NC+1NO)
operation angleLevel 1 alarm 20°, level 2 shutdown 35° (customizable)
operating force3.5~5.5 Nm (0.35~0.55kg)
Adapt connection portD=6~12mm cable
for the ambient temperature-20℃~+60℃
humidity range<80%
Protection gradeIP67

Typical application scenario


Mine/sand and gravel factory

Port Bulk Cargo Terminal

Steel/coking plant

Metallurgical/chemical industry

Building materials/cement industry
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