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MC-HD composite buffer bed

Upgrade elastic module·HD heavy-duty modular design

MC-HD composite buffer bed

Extreme vibration reduction solution for heavy-duty blanking points

We have developed a modular composite buffer bed using elastic module technology designed specifically for loading areas in transportation systems where mining needs are high. These modular units use elastic damping elements to efficiently absorb energy generated during loading, protect the conveyor belt and extend its service life, providing a rugged, reliable and high-performance solution to severe shocks. Adapt to extreme heavy-duty working conditions such as mines and ports, and solve the root cause of conveyor belt tearing and frame vibration.

Each bracket is customized to the specific working conditions of each Kuangqu and meets the highest quality and safety standards in the mining industry.

92% impact energy absorption
long service life
Quick disassembly and assembly design
Noise reduction by 15 dB

core technology advantages

Upgrade elastic damping module

The elastic damping module elements are customized and improved to maintain a linear vibration reduction response within ± 30 ° of torsion; the pre-tensioning design allows the working angle loss to be ≤ 5 °, and the energy absorption efficiency reaches 92%, which is 40% higher than that of conventional buffer beds.

Heavy-duty modular structure

High-strength structural steel frame, optional hot-dip galvanized/anti-corrosion coating; modular design, adjustable groove angle eccentric wheel structure, shortened maintenance downtime by 60%, suitable for all working conditions of-30 ℃ to 80 ℃.

Multi-level buffer protection

UHMW ultra-wear-resistant layer + natural rubber energy absorbing layer + aluminum alloy skeleton buffer strip, combined with elastic damping module for secondary energy absorption, form a three-level protection system, extending the life of the conveyor belt by three times, and the buffer strip replacement cycle ≥ 18 months.

Precise adjustable groove angle design

The 15 °-35 ° adjustable groove angle matches different belt models, and the 5 ° eccentric fine adjustment compensates for wear and continues to maintain a perfect fit with the belt; the adapted belt width is 500 - 2400 mm, compatible with mainstream conveyor models.

Performance indicators and parameters

Serial numberNameperformance parameters
1Wear resistant layer-molecular weight (ten thousand)750
2Wear resistant layer-tensile yield strength (Mpa)34
3Wear resistant layer-elongation (%)320
4Wear resistant layer-self-lubricating friction coefficient0.09-0.1
5Wear resistant layer-Izod impact strength (kgf.cm/cm2)80
6Wear resistant layer-pendulum impact strength (kgf.cm/cm2)110
7Wear resistant layer-volumetric wear rate (g/cm2)0.74
8Buffer Layer-Tensile Yield Strength (Mpa)12
9Buffer Layer-Elongation (%)350
10Buffer Layer-Shore Hardness (D)75

Typical application scenario


Mine/sand and gravel factory


Port Bulk Cargo Terminal


Power/coal industry


Metallurgical/chemical industry


Building materials/cement industry


MC-HD composite buffer bed

Upgrade elastic module·HD heavy-duty modular design     
             

复合型缓冲床;二次缓冲

compound buffer bed
Extreme vibration reduction solution for heavy-duty blanking points
This product is specially designed for heavy-duty blanking points of belt conveyors. It adopts an elastic modular structure to efficiently absorb material impact energy, protect the conveyor belt and extend its service life. Comply with the highest quality and safety standards in the mining industry and adapt to harsh working conditions such as mines and ports.
92% impact energy absorption
(C)ˇ 8 years ROSTA module life️

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