The belt cleaning box developed by Wuhan Junwei Engineering Technology Co., Ltd. integrates full-process functions such as material washing and softening, high-pressure spraying, alloy scraping, residual water removal, air drying and purging, etc., which can achieve thorough and deep cleaning of the return surface of the conveyor belt., widely used in heavy-duty and high-pollution bulk material transportation scenarios such as metallurgy, mining, ports, steel mills, and coking plants.
The product can flexibly customize functional units according to on-site material characteristics and working conditions. It can be used in conjunction with a belt cleaner to achieve optimal cleaning effect, solving the root causes of industry pain points such as belt return material, material adhesion, roller sticking, and belt wear., greatly reduce on-site cleaning and maintenance costs.
The product adopts a modular design and is equipped with a complete sewage discharge and material recovery system. It is convenient to install, simple operation and maintenance, and can adapt to a full range of 650-1800mm bandwidth conveyors. It has been mature in various domestic heavy-duty industrial scenarios.
Integrated full-process cleaning
Multi-unit modular customization
Extend belt blade life
Visualized and convenient operation and maintenance
Customizable configuration unit
core technology advantagesIntegrate the full-process functions of high-pressure spray softening, multi-stage scraping, residual water removal, air drying and purging. The spray system softens the bonded materials, making it easier to remove residual materials on the return surface of the belt, realizing thorough and deep cleaning of the belt surface, and solving the problem of stubborn bonded materials that cannot be handled by conventional cleaners.
It can effectively prevent materials from accumulating at the junction of the scraper and the return belt, reduce the friction between the blade and the belt through water lubrication, reduce the operating temperature rise, and greatly extend the service life of the scraper blade and the belt; the belt is air-dried before leaving the cleaning box, keep the belt surface clean and dry to avoid problems of roller slipping and belt deviation.
The box is equipped with a high-sealing observation and access door, which allows you to visually view the internal cleaning effect and equipment operating status without disassembling the box, making it convenient for daily inspection and maintenance; the optimized sewage outlet design allows sewage and waste residue to be smoothly discharged from the box, avoiding internal silting and clogging, reducing daily cleaning and maintenance workload.
Functional units can be flexibly selected according to on-site material characteristics, working conditions, and bandwidth size, and customized solutions can be designed; various material recycling methods such as hopper recycling and scraper conveyor recycling can be supported, which can adapt to different sites. Installation space and material recycling needs are extremely adaptable.
Multi-process combination allows removal of bonded materials without dead spots
Precise spray design, controllable water/gas consumption
Full bandwidth adaptation, flexible selection of functional units
Visualize observation door, free box inspection
Technical parameters and consumption table| Belt width (mm) | Water consumption (m³/h) | air flow | ||
|---|---|---|---|---|
| 1.5Bar | 2Bar | 3Bar | m³/min | |
| 650 | 1.2 | 1.5 | 1.8 | 3.0 |
| 800 | 1.5 | 1.7 | 2.1 | 3.0 |
| 1000 | 2.0 | 2.2 | 2.7 | 3.6 |
| 1200 | 2.4 | 2.7 | 3.4 | 4.3 |
| 1400 | 2.8 | 3.2 | 4.0 | 5.0 |
| 1600 | 3.3 | 3.7 | 4.6 | 5.7 |
| 1800 | 3.7 | 4.2 | 5.2 | 6.4 |
| Project | technical description |
|---|---|
| Water source connection | DN20 |
| air source interface | DN25 |
| Adapt bandwidth | 650-1800mm (larger bandwidth can be customized) |
| box material | Q235 carbon steel (304 stainless steel optional) |
| instructions for use | 1. Consumption value is a reference value and can be adjusted according to the final design; 2. Clean water source and compressed air source need to be provided; |
Typical application scenario
The belt cleaning box developed by Wuhan Junwei Engineering Technology Co., Ltd. integrates full-process functions such as material washing and softening, high-pressure spraying, alloy scraping, residual water removal, air drying and purging, etc., which can achieve thorough and deep cleaning of the return surface of the conveyor belt., widely used in heavy-duty and high-pollution bulk material transportation scenarios such as metallurgy, mining, ports, steel mills, and coking plants.
The product can flexibly customize functional units according to on-site material characteristics and working conditions. It can be used in conjunction with a belt cleaner to achieve optimal cleaning effect, solving the root causes of industry pain points such as belt return material, material adhesion, roller sticking, and belt wear., greatly reduce on-site cleaning and maintenance costs.
The product adopts a modular design and is equipped with a complete sewage discharge and material recovery system. It is convenient to install, simple operation and maintenance, and can adapt to a full range of 650-1800mm bandwidth conveyors. It has been mature in various domestic heavy-duty industrial scenarios.
Integrated full-process cleaningMulti-unit modular customizationExtend belt blade lifeVisualized and convenient operation and maintenanceCustomizable configuration unit
core technology advantagesIntegrate the full-process functions of high-pressure spray softening, multi-stage scraping, residual water removal, air drying and purging. The spray system softens the bonded materials, making it easier to remove residual materials on the return surface of the belt, realizing thorough and deep cleaning of the belt surface, and solving the problem of stubborn bonded materials that cannot be handled by conventional cleaners.
It can effectively prevent materials from accumulating at the junction of the scraper and the return belt, reduce the friction between the blade and the belt through water lubrication, reduce the operating temperature rise, and greatly extend the service life of the scraper blade and the belt; the belt is air-dried before leaving the cleaning box, keep the belt surface clean and dry to avoid problems of roller slipping and belt deviation.
The box is equipped with a high-sealing observation and access door, which allows you to visually view the internal cleaning effect and equipment operating status without disassembling the box, making it convenient for daily inspection and maintenance; the optimized sewage outlet design allows sewage and waste residue to be smoothly discharged from the box, avoiding internal silting and clogging, reducing daily cleaning and maintenance workload.
Functional units can be flexibly selected according to on-site material characteristics, working conditions, and bandwidth size, and customized solutions can be designed; various material recycling methods such as hopper recycling and scraper conveyor recycling can be supported, which can adapt to different sites. Installation space and material recycling needs are extremely adaptable.
Multi-process combination allows removal of bonded materials without dead spots
Precise spray design, controllable water/gas consumption
Full bandwidth adaptation, flexible selection of functional units
Visualize observation door, free box inspection
Technical parameters and consumption table| Belt width (mm) | Water consumption (m³/h) | air flow | ||
|---|---|---|---|---|
| 1.5Bar | 2Bar | 3Bar | m³/min | |
| 650 | 1.2 | 1.5 | 1.8 | 3.0 |
| 800 | 1.5 | 1.7 | 2.1 | 3.0 |
| 1000 | 2.0 | 2.2 | 2.7 | 3.6 |
| 1200 | 2.4 | 2.7 | 3.4 | 4.3 |
| 1400 | 2.8 | 3.2 | 4.0 | 5.0 |
| 1600 | 3.3 | 3.7 | 4.6 | 5.7 |
| 1800 | 3.7 | 4.2 | 5.2 | 6.4 |
| Project | technical description |
|---|---|
| Water source connection | DN20 |
| air source interface | DN25 |
| Adapt bandwidth | 650-1800mm (larger bandwidth can be customized) |
| box material | Q235 carbon steel (304 stainless steel optional) |
| instructions for use | 1. Consumption value is a reference value and can be adjusted according to the final design; 2. Clean water source and compressed air source need to be provided; |
Typical application scenario在线客服