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FR reversible self-adaptive roller automatic corrector

FR可逆自适应辊轮自动纠偏器

Wuhan Junwei FR Reversible Adaptive Roller Automatic Correction Device

FR Reversible Adaptive Automatic Roller Deflector (Lower Deflector)

Advanced real-time correction and full-automatic belt correction special device

FR reversible adaptive roller automatic corrector is different from ordinary rectifiers. It can achieve advanced real-time correction. It is a fully automated and efficient belt correction mechanical device. Its core working principle is to use the linear speed difference between the cone parts at both ends of the idler and the central cylinder part to drive the idler to rotate around the central pivot axis, so that the rollers and the belt form an oblique angle to guide the conveyor belt back to the center position.

The device can respond sensitively according to the stress on the belt. Once the conveyor belt deviates from the center position of the rack, the correction action will be triggered immediately to avoid belt edge wear from the root cause and adapt to the reversible operating condition of the conveyor belt. It is widely used in mining, building materials, metallurgy and other industries. Bulk material conveying systems.

The product adopts a modular design, requires small installation space, does not require complex debugging, can be adapted to various conveyors, the rollers support customized rubber/polyurethane materials, and is matched with high-quality imported bearings, has long service life and low maintenance costs, and is a high cost for belt correction. Cost-effective solution.

Fully automatic real-time correction
Unpowered self-drive
Protect the belt from wear
Small installation space requirements

Product core structure

Adaptive correction idler (special rubber/polyurethane coated)
Middle axle system (self-lubricating shaft + fully sealed welding)
Combined sealing structure (bearing protection under harsh working conditions)
Adjustable bracket (adapted to different belt heights)
FR可逆自适应辊轮自动纠偏器结构

core technology advantages

Advanced real-time correction response is sensitive

Based on the principle of speed difference self-driving, no external power is needed. The offset status is automatically monitored when the conveyor belt is running. Once the deviation is deviated, the correction action is immediately triggered to achieve advanced real-time correction, completely avoid belt edge wear, and adapt to the reversible operating conditions of the conveyor belt.

Efficient protective belt without vertical roller structure

The original design without vertical rollers makes flexible contact with the belt during the correction process, without hard scratching and local stress concentration. It can not only quickly correct the belt offset, but also protect the belt body to the greatest extent, extending the belt life by more than 30%.

Multiple materials optional long life design

The surface of the roller can be customized with special rubber or polyurethane to adapt to different material transportation scenarios; equipped with high-quality imported bearings, the combined sealing structure ensures bearing protection under harsh working conditions, has long service life and low operation and maintenance costs.

Convenient installation and strong adaptability

The required installation space is small, and there is no need to modify the conveyor frame; the adjustable bracket can adjust the installation size according to the height of the conveyor belt, and the corresponding size can be customized for non-standard belt conveyors to adapt to the full range of bandwidth of 650- 1600mm.

responsive

Advance correction real-time response

Continuous correction

Correct throughout belt running

Guard belt design

No vertical roller zero wear

Flexible customization

Material/size customized on demand

Core size parameter table

Bandwidth B (mm)Main size L (mm)Main size W (mm)Roller materialAdapt working conditions
6507041100rubber/polyurethaneReversible/unidirectional delivery
8008521300rubber/polyurethaneReversible/unidirectional delivery
100010501500rubber/polyurethaneReversible/unidirectional delivery
120012481750rubber/polyurethaneReversible/unidirectional delivery
140014961950rubber/polyurethaneReversible/unidirectional delivery
160016942200rubber/polyurethaneReversible/unidirectional delivery

Note: 1. The weight of the above products is for reference only;2. The corresponding size of non-standard belt conveyors can be customized according to customer requirements.

Typical application scenario


Mine/sand and gravel factory

Steel/coking plant

Building materials/cement industry

Metallurgical/chemical industry

Port Bulk Cargo Terminal

FR可逆自适应辊轮自动纠偏器

Wuhan Junwei FR Reversible Adaptive Roller Automatic Correction Device

FR Reversible Adaptive Automatic Roller Deflector (Lower Deflector)

Advanced real-time correction and full-automatic belt correction special device

FR reversible adaptive roller automatic corrector is different from ordinary rectifiers. It can achieve advanced real-time correction. It is a fully automated and efficient belt correction mechanical device. Its core working principle is to use the linear speed difference between the cone parts at both ends of the idler and the central cylinder part to drive the idler to rotate around the central pivot axis, so that the rollers and the belt form an oblique angle to guide the conveyor belt back to the center position.

The device can respond sensitively according to the stress on the belt. Once the conveyor belt deviates from the center position of the rack, the correction action will be triggered immediately to avoid belt edge wear from the root cause and adapt to the reversible operating condition of the conveyor belt. It is widely used in mining, building materials, metallurgy and other industries. Bulk material conveying systems.

The product adopts a modular design, requires small installation space, does not require complex debugging, can be adapted to various conveyors, the rollers support customized rubber/polyurethane materials, and is matched with high-quality imported bearings, has long service life and low maintenance costs, and is a high cost for belt correction. Cost-effective solution.

Fully automatic real-time correction
Unpowered self-drive
Protect the belt from wear
Small installation space requirements

Product core structure

Adaptive correction idler (special rubber/polyurethane coated)
Middle axle system (self-lubricating shaft + fully sealed welding)
Combined sealing structure (bearing protection under harsh working conditions)
Adjustable bracket (adapted to different belt heights)
FR可逆自适应辊轮自动纠偏器结构

core technology advantages

Advanced real-time correction response is sensitive

Based on the principle of speed difference self-driving, no external power is needed. The offset status is automatically monitored when the conveyor belt is running. Once the deviation is deviated, the correction action is immediately triggered to achieve advanced real-time correction, completely avoid belt edge wear, and adapt to the reversible operating conditions of the conveyor belt.

Efficient protective belt without vertical roller structure

The original design without vertical rollers makes flexible contact with the belt during the correction process, without hard scratching and local stress concentration. It can not only quickly correct the belt offset, but also protect the belt body to the greatest extent, extending the belt life by more than 30%.

Multiple materials optional long life design

The surface of the roller can be customized with special rubber or polyurethane to adapt to different material transportation scenarios; equipped with high-quality imported bearings, the combined sealing structure ensures bearing protection under harsh working conditions, has long service life and low operation and maintenance costs.

Convenient installation and strong adaptability

The required installation space is small, and there is no need to modify the conveyor frame; the adjustable bracket can adjust the installation size according to the height of the conveyor belt, and the corresponding size can be customized for non-standard belt conveyors to adapt to the full range of bandwidth of 650- 1600mm.

responsive

Advance correction real-time response

Continuous correction

Correct throughout belt running

Guard belt design

No vertical roller zero wear

Flexible customization

Material/size customized on demand

Core size parameter table

Bandwidth B (mm)Main size L (mm)Main size W (mm)Roller materialAdapt working conditions
6507041100rubber/polyurethaneReversible/unidirectional delivery
8008521300rubber/polyurethaneReversible/unidirectional delivery
100010501500rubber/polyurethaneReversible/unidirectional delivery
120012481750rubber/polyurethaneReversible/unidirectional delivery
140014961950rubber/polyurethaneReversible/unidirectional delivery
160016942200rubber/polyurethaneReversible/unidirectional delivery

Note: 1. The weight of the above products is for reference only;2. The corresponding size of non-standard belt conveyors can be customized according to customer requirements.

Typical application scenario


Mine/sand and gravel factory

Steel/coking plant

Building materials/cement industry

Metallurgical/chemical industry

Port Bulk Cargo Terminal

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