Wuhan Junwei ICS unmanned intelligent cleaning system is specially developed to solve the pain points in industries such as high manual inspection and maintenance costs, untimely tension adjustment, lagging fault discovery, and high safety risks in dangerous areas. It is a collection of intelligent cleaning, automatic tensioning, condition monitoring, remote management and control, and fault warning, realizing the entire process of unmanned operation and maintenance of the belt cleaning system.
The system can automatically adjust the tension of the cleaner according to the set parameters, greatly reducing daily maintenance work; equipped with a wired + wireless dual communication mode, it can realize remote fault alarm and real-time monitoring of operating status. Whether it is an on-site industrial computer, an office computer or a mobile phone, you can obtain real-time system data and maintenance plans at any time, completely changing the manual operation and maintenance mode of traditional cleaners.
The product supports single-track/dual-track cleaning linkage control, which can significantly improve belt cleaning efficiency, increase the availability and operation reliability of the conveyor belt system, reduce the deployment of manual operations in dangerous areas, and comprehensively improve the on-site occupational safety level. It is the core equipment for intelligent upgrading of transportation systems in mines, ports, metallurgy, building materials and other industries.
Automatic constant pressure tensioning
Wireless remote control
Intelligent fault warning
whole life cycle management
Product core structure
intelligent electric control system: The core control unit of the system is equipped with an industrial-grade PLC control module to realize core functions such as data calculation, logic control, communication transmission, and fault determination, and supports seamless switching between manual/automatic modes.
drive execution system: It adopts high-precision gear reduction motor with stable output torque, which can accurately adjust the tension of the cleaner and adapt to the driving needs of cleaners of different specifications.
Signal acquisition and transmission unit: Collect core data such as tension, motor operating status, and blade wear in real time, complete data upload and command reception through wired network port/wireless module, and the transmission is stable and anti-interference.
Wireless remote control module: Optional WiFi/4G wireless communication module to realize remote access on the computer and mobile phones, support real-time monitoring of operating status, remote parameter setting, fault alarm push and other functions, and complete system management and control without on-site operations.
Human-computer interactive touch screen: Industrial-grade touch display can display tension curve, operating status, fault information, and blade life statistics in real time. It supports on-site parameter setting and manual control. The operation is simple and intuitive.
core technology advantagesThe system can automatically adjust the tension of the cleaner in real time according to the parameters set by the user, eliminating the need for regular manual inspection and adjustment, which greatly reduces the daily maintenance workload; the tension adjustment range is 0-600N·m, which can accurately adapt to different bandwidths and different working conditions. For cleaning needs, always maintain the optimal cleaning pressure to avoid overpressure damage to the belt or underpressure cleaning failure.
The system comes standard with a LAN wired network port and optional WiFi/4G wireless remote control module. It supports remote access and control on the computer and mobile phones. Whether you are on site, in the office or on the way, you can view the operating status and tension of the cleaner in real time. Force curve, blade wear data; support remote parameter setting and mode switching to achieve truly unmanned remote operation and maintenance.
The system can monitor the wear data of the cleaner blade in real time, automatically count the remaining service life of the blade, and push replacement reminders in advance; the built-in online fault diagnosis function can display fault information in real time, and simultaneously trigger sound and light alarms and remote push alarms, eliminating the need for manual inspection. Hidden dangers can be discovered in advance, greatly reducing the risk of equipment failure and shutdown, and improving the operating reliability of the conveying system.
The system realizes unmanned operation and maintenance, greatly reduces the deployment of personnel in dangerous areas of belt conveyors, and reduces occupational safety risks such as mechanical injury and dust injury from the root cause; supports single/dual cleaning linkage control, which can achieve primary and secondary levels. The cleaners work together to significantly improve cleaning efficiency and avoid secondary failures such as belt deviation and roller wear caused by material residues.
Core product functionsCore technical parameter list| parameter items | Specification parameters |
|---|---|
| Maximum applicable belt speed | 5 m/s (1000 fpm) |
| Applicable bandwidth range | 650mm ~ 2200mm (larger specifications can be customized) |
| drive motor power | 0.75KW |
| Working voltage | AC220V/ 380V |
| Tension adjustment range | 0 ~ 1000N·m |
| Shell material | 304 stainless steel/carbon steel (optional) |
| working environment temperature | -10℃ ~ 85℃ |
| Communication interface | Standard LAN port; optional WiFi/4G wireless remote module |
| Protection grade | IP65 industrial grade dust and water resistance |
Installation and Selection GuideSelect the system host with the corresponding suitable specification according to the conveyor belt width;
Determine the AC 220V/380V working voltage according to the on-site power supply conditions;
Select carbon steel/stainless steel shell material according to the on-site working conditions;
According to the intelligent needs of the factory, select WiFi/4G wireless remote control module;
Depending on your needs, you can choose a single system control single/dual cleaner solution;
For special explosion-proof scenarios such as underground coal mines, special explosion-proof systems can be customized.
The system host is installed near the head roller of the belt conveyor and is reliably connected to the driving end of the cleaner to ensure smooth transmission;
The electric control box is installed in a location where there is no water or severe vibration on site, which is convenient for on-site operation and maintenance;
Complete the connection of strong and weak current lines in strict accordance with the wiring diagram, and do a good job in shielding and grounding to avoid signal interference;
After the installation is completed, first carry out no-load debugging, set reasonable tension parameters, and confirm that there is no jam or abnormal sound in operation;
After completing on-site debugging, set automatic operation parameters and connect them to the plant centralized control system or wireless remote platform to put unattended operation.
Typical application scenario
Wuhan Junwei ICS unmanned intelligent cleaning system is specially developed to solve the pain points in industries such as high manual inspection and maintenance costs, untimely tension adjustment, lagging fault discovery, and high safety risks in dangerous areas. It is a collection of intelligent cleaning, automatic tensioning, condition monitoring, remote management and control, and fault warning, realizing the entire process of unmanned operation and maintenance of the belt cleaning system.
The system can automatically adjust the tension of the cleaner according to the set parameters, greatly reducing daily maintenance work; equipped with a wired + wireless dual communication mode, it can realize remote fault alarm and real-time monitoring of operating status. Whether it is an on-site industrial computer, an office computer or a mobile phone, you can obtain real-time system data and maintenance plans at any time, completely changing the manual operation and maintenance mode of traditional cleaners.
The product supports single-track/dual-track cleaning linkage control, which can significantly improve belt cleaning efficiency, increase the availability and operation reliability of the conveyor belt system, reduce the deployment of manual operations in dangerous areas, and comprehensively improve the on-site occupational safety level. It is the core equipment for intelligent upgrading of transportation systems in mines, ports, metallurgy, building materials and other industries.
Automatic constant pressure tensioningWireless remote controlIntelligent fault warningwhole life cycle managementProduct core structureintelligent electric control system: The core control unit of the system is equipped with an industrial-grade PLC control module to realize core functions such as data calculation, logic control, communication transmission, and fault determination, and supports seamless switching between manual/automatic modes.
drive execution system: It adopts high-precision gear reduction motor with stable output torque, which can accurately adjust the tension of the cleaner and adapt to the driving needs of cleaners of different specifications.
Signal acquisition and transmission unit: Collect core data such as tension, motor operating status, and blade wear in real time, complete data upload and command reception through wired network port/wireless module, and the transmission is stable and anti-interference.
Wireless remote control module: Optional WiFi/4G wireless communication module to realize remote access on the computer and mobile phones, support real-time monitoring of operating status, remote parameter setting, fault alarm push and other functions, and complete system management and control without on-site operations.
Human-computer interactive touch screen: Industrial-grade touch display can display tension curve, operating status, fault information, and blade life statistics in real time. It supports on-site parameter setting and manual control. The operation is simple and intuitive.
core technology advantagesThe system can automatically adjust the tension of the cleaner in real time according to the parameters set by the user, eliminating the need for regular manual inspection and adjustment, which greatly reduces the daily maintenance workload; the tension adjustment range is 0-600N·m, which can accurately adapt to different bandwidths and different working conditions. For cleaning needs, always maintain the optimal cleaning pressure to avoid overpressure damage to the belt or underpressure cleaning failure.
The system comes standard with a LAN wired network port and optional WiFi/4G wireless remote control module. It supports remote access and control on the computer and mobile phones. Whether you are on site, in the office or on the way, you can view the operating status and tension of the cleaner in real time. Force curve, blade wear data; support remote parameter setting and mode switching to achieve truly unmanned remote operation and maintenance.
The system can monitor the wear data of the cleaner blade in real time, automatically count the remaining service life of the blade, and push replacement reminders in advance; the built-in online fault diagnosis function can display fault information in real time, and simultaneously trigger sound and light alarms and remote push alarms, eliminating the need for manual inspection. Hidden dangers can be discovered in advance, greatly reducing the risk of equipment failure and shutdown, and improving the operating reliability of the conveying system.
The system realizes unmanned operation and maintenance, greatly reduces the deployment of personnel in dangerous areas of belt conveyors, and reduces occupational safety risks such as mechanical injury and dust injury from the root cause; supports single/dual cleaning linkage control, which can achieve primary and secondary levels. The cleaners work together to significantly improve cleaning efficiency and avoid secondary failures such as belt deviation and roller wear caused by material residues.
Core product functionsCore technical parameter list| parameter items | Specification parameters |
|---|---|
| Maximum applicable belt speed | 5 m/s (1000 fpm) |
| Applicable bandwidth range | 650mm ~ 2200mm (larger specifications can be customized) |
| drive motor power | 0.75KW |
| Working voltage | AC220V/ 380V |
| Tension adjustment range | 0 ~ 1000N·m |
| Shell material | 304 stainless steel/carbon steel (optional) |
| working environment temperature | -10℃ ~ 85℃ |
| Communication interface | Standard LAN port; optional WiFi/4G wireless remote module |
| Protection grade | IP65 industrial grade dust and water resistance |
Installation and Selection GuideSelect the system host with the corresponding suitable specification according to the conveyor belt width;
Determine the AC 220V/380V working voltage according to the on-site power supply conditions;
Select carbon steel/stainless steel shell material according to the on-site working conditions;
According to the intelligent needs of the factory, select WiFi/4G wireless remote control module;
Depending on your needs, you can choose a single system control single/dual cleaner solution;
For special explosion-proof scenarios such as underground coal mines, special explosion-proof systems can be customized.
The system host is installed near the head roller of the belt conveyor and is reliably connected to the driving end of the cleaner to ensure smooth transmission;
The electric control box is installed in a location where there is no water or severe vibration on site, which is convenient for on-site operation and maintenance;
Complete the connection of strong and weak current lines in strict accordance with the wiring diagram, and do a good job in shielding and grounding to avoid signal interference;
After the installation is completed, first carry out no-load debugging, set reasonable tension parameters, and confirm that there is no jam or abnormal sound in operation;
After completing on-site debugging, set automatic operation parameters and connect them to the plant centralized control system or wireless remote platform to put unattended operation.
Typical application scenario在线客服
