In the field of industrial transportation, the cleaning of wet materials (such as mineral powder, slime, clay, chemical wet materials, etc.) has always been a pain point in the industry. This kind of material is highly viscous and easy to adhere to the surface of the belt. Traditional cleaners are prone to problems such as material blocking, incomplete cleaning, and damage to the belt, which not only affects the transportation efficiency, but also increases manual operation and maintenance costs and equipment loss. Recently, our company's MBC series electric brush cleaners have been successfully applied in the wet material transportation scene of a large-scale industrial project. With its exclusive special pattern design, imported SEW gear motor drive, and combined with Flexco U-type cleaners, it has achieved the efficient cleaning of wet materials. It has been highly recognized by the project party and provides high-quality solutions for similar working conditions.
Project background and core pain points
This project is mainly engaged in the transportation and processing of wet materials. The conveying belt has been in contact with high-humidity materials for a long time, and the surface layer is easy to form an adhesive layer. Traditional cleaning equipment has three core pain points: First, the cleaning is not thorough, and the wet materials stick to the surface of the belt, causing on-site pollution; Second, the material is easy to block and jam, and the design of ordinary brushes is unreasonable, and the wet materials are easy to entangle the bristles, causing equipment to shut down; Third, the reliability of driving components is insufficient. Under frequent start-ups and stops and humid environments, ordinary motors are prone to failure, which affects production continuity. In order to solve the above problems, the project party finally selected our company's MBC series electric brush cleaner after multiple comparisons and matched it with Flexco U-type cleaner to form a combined cleaning system.
The core advantages of MBC series electric brush cleaners adapt to the needs of wet working conditions
1. Special pattern bristle design allows more thorough cleaning of wet materials
In view of the stickiness and easy entanglement of wet materials, our company has specially designed exclusive special pattern bristles for MBC series electric brush cleaners. Different from traditional straight brushes, the special pattern bristles adopt a misaligned arrangement and arc-shaped raised design. On the one hand, they can closely adhere to the belt surface texture and penetrate deep into the belt gaps to completely peel off the attached wet materials, eliminating the problem of "sweeping but not cleaning"; on the other hand, the pattern structure can reduce the contact area between the wet materials and the bristles, effectively prevent the materials from sticking and entangling the bristles, avoid clogging and stagnation, and ensure continuous and stable operation of the equipment. At the same time, the bristles are made of highly elastic, wear-resistant and corrosion-resistant materials, which are not easy to age or deform in a humid environment, greatly extending the service life.
2. Driven by imported SEW gear motor, reliability is greatly improved
The drive system is the core of the stable operation of the cleaner. The MBC series electric brush cleaner is equipped with imported SEW gear reduction motors. Compared with ordinary motors, it has three major advantages: first, it has strong power and sufficient torque, which can easily cope with the high resistance of wet materials. Cleaning needs, no speed loss or stuck during operation; second, it has a high level of protection, suitable for humid and dusty industrial sites, with excellent waterproof, dustproof and anti-corrosion properties, reducing the incidence of motor failures; Third, stable operation, low noise, long service life, no need for frequent maintenance, greatly reducing the operation and maintenance costs of the project party, and providing a strong guarantee for production continuity.
3. Flexible adaptation and effective combination with Flexco U-Type Cleaner
In order to further improve the cleaning effect, the project adopts a combination plan of "MBC Series Electric Brush Cleaner +Flexco U-Type Cleaner" to form an efficient system of primary active cleaning + secondary fine cleaning. Among them, the MBC series electric brush cleaner is used as a first-level active cleaning equipment and is installed at the discharge end of the belt. With strong power and special pattern design, it quickly strips off most of the wet materials on the belt surface; the Flexco U-type cleaner is used as a second-level fine cleaning equipment, followed by removing a small amount of adhered materials remaining on the belt surface, providing double guarantees to achieve thorough cleaning of the belt surface. After on-site testing, after combined use, the amount of material carried back by the belt is reduced by more than 90%, the on-site environment has been significantly improved, the incidence of problems such as belt deviation and slipping has been greatly reduced, and the operating efficiency of the conveying system has been increased by 30%.
On-site application effects and customer feedback
After MBC series electric brush cleaner is put into use in this wet material project, it completely solves the pain point of traditional cleaning equipment: the equipment runs stably, without blocking material and fault, and still maintains good cleaning effect after continuous operation for more than 12 hours every day; the special pattern brush effectively avoids wet material sticking, cleans thoroughly, and there is no material scattered on site, reducing manual cleaning workload by 80%; the imported SEW reducer motor runs reliably without any fault, and the maintenance cost is greatly reduced; When combined with the Flexco U-type cleaner, the cleaning effect far exceeds expectations, effectively lengthening the belt andidlerThe service life of the company reduces material loss.
The person in charge of the project said: "The special pattern design of MBC series electric brush cleaner is very suitable for our wet material working conditions, and the cleaning effect exceeds expectations. After matching with SEW motor, the reliability of the equipment is fully extended. In addition, the combination with Flexco U-type cleaner completely solves our long-term cleaning problem and provides strong support for the efficient production of the project."
Live Application Video Display
Video description: This video is a real shot of the on-site operation of the MBC series electric brush cleaner in the wet material scene of this project. It clearly shows the cleaning process of the equipment, the working status of special pattern bristles, the operating stability of the SEW motor, and the combined cleaning effect of the Flexco U-type cleaner.
Summary of application value
Relying on our company's special pattern bristle design, imported SEW gear reduction motor drive, and efficient combination with Flexco U-type cleaner, MBC series electric brush cleaners have successfully solved the cleaning problem in wet material transportation scenarios. Its core application value is reflected in: First, improve cleaning efficiency, completely remove wet and sticky materials on the belt surface, and improve the on-site environment; second, enhance equipment reliability, imported SEW motors reduce failure rates and ensure production continuity; The third is to reduce operation and maintenance costs, reduce manual cleaning, equipment maintenance and material loss; the fourth is to extend the life of the conveying system, flexible cleaning does not damage the belt, and reduce wear on the belt and idler.
In the future, our company will continue to focus on the field of industrial cleaning, optimize product design according to the needs of different working conditions, provide customers with more efficient, more reliable and more economical cleaning solutions, and help industrial enterprises improve production efficiency, improve site environment, and reduce Operation and maintenance costs.
